sourcing 5 panel cord caps australia

Custom Corduroy 5 Panel Cap

5 Panel Unstructured Mid Profile Cap

  • 5 panel
  • Unstructured silhouette
  • mid profile
  • Flat brim
  • Custom woven label
  • Adjustable closure
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Premium Custom Made Corduroy 5 Panel Cap

Our custom corduroy 5 panel cap features a mid to low-profile silhouette with a soft structured crown and flat or slightly curved brim. Designed with a single seamless front panel, this style provides the perfect embellishment canvas for branding.

Corduroy adds a premium textured finish with a forward street style to elevate your headwear.

Fully Customisable Corduroy 5 Panel Caps

Every custom cap we produce is developed specifically for your brand. Our product development team works closely with you to customise materials, colours, trims, and branding techniques to create headwear that aligns perfectly with your brand identity.

Customisation options include:

  • 5 panel cap construction with a clean single front panel

  • Premium corduroy fabric in a range of wale textures

  • Custom colour matching to suit your brand palette

  • Embroidery, woven and leather patches or screen printed artwork applications.  Check out our Design Lab page for embellishment options and inspiration
  • Adjustable strap closures including leather, self-fabric, velcro and plastic snap options

  • Custom interior taping and woven labels
  • Custom packaging, swing tags, and retail-ready trims

These options allow you to create unique custom caps designed to elevate your brand presence and deliver the highest-quality headwear.

Custom Headwear Manufacturing Since 2004

The Sauce is a global supplier of premium custom made apparel, headwear, accessories, and merchandise, with dedicated teams in Australia and California.

For more than two decades we have helped brands develop high-quality custom headwear and merchandise that strengthens brand identity and customer perception. Our team works closely with clients through every stage of development — from design and sampling to production and delivery.

Our End-to-End Custom Production Process

At The Sauce, we manage the entire custom apparel development process, helping brands design, manufacture, and deliver premium custom made merchandise and apparel. Our streamlined production workflow ensures quality, transparency, and efficiency from concept through to final delivery.

Consult

Our team provides strategic consultation to align your product development with your brand goals, target market, and current industry trends. We work closely with you to understand your product vision and create a clear development timeline for your custom made apparel.

Design

Our experienced design team develops trend-driven product concepts, including fabric sourcing, colour direction, trims, and technical garment specifications. We collaborate with you through every step of the design phase to ensure your custom merchandise and apparel reflects your brand identity.

Produce

Once designs are approved, we move into premium custom manufacturing through our trusted global supply network. Our production teams oversee sampling, approvals, and manufacturing to ensure your products meet the highest quality standards.

Deliver

Our logistics and production department manages efficient global delivery, including retail-ready trims, swing tags, barcoding, and custom packaging. Your finished custom apparel and merchandise is delivered directly to your door, ready for retail, events, or brand activations.

All factories in our supply chain are socially, ethically, and environmentally compliant and operate in accordance with our strict moral values and human rights code of conduct.

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