Custom 6 Panel Dad Cap

Custom Dad Cap | Premium Custom Made 6 Panel Unstructured Dad Cap

Our custom dad cap features a mid-profile silhouette with an adjustable closure and curved brim, crafted in a comfortable, relaxed fit with a premium embroidered finish.

Fully Customisable Dad Caps

Every custom dad cap is developed specifically for your brand. Our product development team works closely with you to customise materials, colours, trims, and branding techniques.

Customisation options include:

• 6 panel unstructured cap construction for a relaxed, comfortable fit

• Premium cotton, corduroy, canvas, twill, or performance fabrics

• Custom colour matching to suit your brand palette

• Embroidery, woven and leather patches or screen printed artwork applications.  Check out our Design Lab page for embellishment options and inspiration

• Adjustable strap closures including leather, self-fabric, velcro and plastic snap options

• Custom interior taping and woven labels

• Custom packaging, swing tags, and retail-ready trims

Custom Headwear Manufacturing Since 2004

The Sauce is a global supplier of premium custom made apparel, headwear, accessories, and merchandise, with dedicated teams in Australia and California.

For over two decades, we have helped brands develop custom headwear that strengthens brand perception and customer engagement. Our team supports clients through every stage — from design and sampling to production and delivery.

Our End-to-End Custom Production Process

At The Sauce, we manage the entire custom apparel development process, helping brands design, manufacture, and deliver premium custom made merchandise and apparel. Our streamlined workflow ensures quality, transparency, and efficiency from concept through to delivery.

Consult

Our team provides strategic consultation to align your product development with brand goals, target markets, and industry trends. We create a clear timeline for your custom made apparel and headwear.

Design

Our design team develops trend-driven concepts, including fabric sourcing, colour direction, trims, and technical specifications. We collaborate with you to ensure your custom merchandise reflects your brand identity.

Produce

Once designs are approved, we move into premium custom manufacturing through our trusted global supply network, overseeing sampling, approvals, and production to ensure the highest quality.

Deliver

Our logistics department manages efficient delivery, including retail-ready trims, swing tags, barcoding, and custom packaging. Your finished custom dad caps arrive ready for retail, events, or brand activations.

All factories in our supply chain are socially, ethically, and environmentally compliant, operating according to strict moral values and human rights standards.