custom puffer jacket

Custom Puffer Jacket

Nylon Jacket

  • Insulated fill options including synthetic or down alternatives
  • Durable nylon or polyester outer shells with optional water-resistant coatings
  • Lightweight, midweight, or heavyweight constructions
  • Quilted panel design
  • Full zip closure
  • Adjustable hoods and high neck collar options
  • Zippered pockets and internal pocket
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Premium Custom Made Puffer Jackets

Our custom puffer jackets are designed to deliver warmth and performance making them an essential outerwear piece.  Combining insulated construction with a contemporary silhouette, this style offers both functionality and a premium aesthetic for cooler conditions.

Built with quilted paneling and insulated filling, our custom puffer jackets provide heat retention while remaining lightweight and comfortable to wear.  Manufactured with a premium finish, our custom puffer jackets are made for durability, comfort, and long-lasting performance.

Engineered to provide reliable insulation and protection in cooler climates. The quilted construction helps retain heat, while the lightweight materials ensure comfort and ease of movement. Designed for both functional use and everyday styling, this jacket offers a balance of performance and modern design.

Fully Customisable Puffer Jackets

Every custom jacket we produce is developed specifically for your brand. Our product development team works closely with you to design outerwear that aligns with your brand identity, colour palette, and product vision.

Customisation options include:

  • Insulated fill options including synthetic or down alternatives

  • Durable nylon or polyester outer shells with optional water-resistant coatings

  • Lightweight, midweight, or heavyweight constructions

  • Custom colour matching to suit your brand palette

  • Quilted panel designs including horizontal, vertical, or custom patterns

  • Full zip closures with branded pullers and hardware

  • Adjustable hoods, high neck collars, and storm flap options

  • Zippered pockets, internal pockets, and functional storage solutions

  • Embroidery, woven patches and screen printed artwork applications. Check out our Design Lab page for embellishment options and inspiration

  • Custom interior lining, labels, and branded trims

  • Custom packaging, swing tags, and retail-ready trims

These options allow you to create unique custom puffer jackets that strengthen your brand identity while delivering high-quality outerwear.

Custom Apparel Manufacturing Since 2004

The Sauce is a global supplier of premium custom made apparel, headwear, accessories, and merchandise, with dedicated teams in Australia and California.

For more than two decades we have helped brands design, develop, and manufacture high-quality custom merchandise that enhances brand perception and customer loyalty.

All factories in our supply chain are socially, ethically, and environmentally compliant, meeting strict human rights and sustainability standards.

Our End-to-End Custom Production Process

At The Sauce, we manage the entire custom apparel development process, helping brands design, manufacture, and deliver premium custom made merchandise and apparel. Our streamlined production workflow ensures quality, transparency, and efficiency from concept through to final delivery.

Consult

Our team provides consultation to align your product development with your brand goals, target market, and current industry trends. We work closely with you to understand your product vision and create a clear development timeline for your custom made apparel.

Design

Our experienced design team develops trend-driven product concepts, including fabric sourcing, colour direction, trims, and technical garment specifications. We collaborate with you through every step of the design phase to ensure your custom merchandise and apparel reflects your brand identity.

Produce

Once designs are approved, we move into premium custom manufacturing through our trusted global supply network. Our production teams oversee sampling, approvals, and manufacturing to ensure your products meet the highest quality standards.

Deliver

Our logistics and production department manages efficient global delivery, including retail-ready trims, swing tags, barcoding, and custom packaging. Your finished custom apparel and merchandise is delivered directly to your door, ready for retail, events, or brand activations.

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